Water Cooled AC Chiller Plant Manufacturer

Water Cooled AC Chiller Plant Manufacturer-Geson Chiller

HVAC systems are designed to regulate the temperature of indoor environments. But if you need a more large-scale cooling capability, a chiller plant can offer a centralized cooling system. A chiller plant manufacturer can provide this system for large buildings or industrial spaces.

If you are looking for a chiller plant manufacturer, there are plenty of considerations that you would have to make. But first, you need to start by identifying the many components that make up a chiller plant, as well as how it works.

This guide is designed to educate you about essential information you need to know to make the right decision.

Figure 1- Chiller Plant Manufacturer

What Is A Chiller Plant?

A chiller plant is not a new concept and so is the technology behind it. For ages, residential, commercial, and industrial buildings have relied on cooling systems to make the space comfortable and to facilitate key industrial processes.

With the help of a chiller plant manufacturer, they have built a wide array of systems to choose from to suit different scales of cooling capacities.

How Did Chiller Plants Start?

The earliest records of cooling systems were in use during the times of the ancient Romans. Today, the use of centralized plants has offered a more efficient and advanced way to cool a building.

The very first attempt to innovate an air conditioning system was introduced at the start of the 19^th century. However, it was in the year 1922 when Willis Carrier invented the centrifugal chiller that is now widely used in the industry.

How Do You Operate A Chiller Plant?

The operation of a chiller plant is dependent upon the needs and load requirements of the building that it is installed for. Before you shop a water chilling plant around with a chiller plant manufacturer, it is important to know the building size so you can determine the plant size.

Once installed, the plant is connected to a centralized control system that is responsible for automatically adjusting output to deliver efficient operation. In some cases, manual control is allowed to be able to maximize output.

There are several mechanical units that are included by a water chilling plant to the system. Make sure these units are well-maintained to keep them functioning at full capacity.

Figure 2 – Water Chilling Plant Manufacturer

How Does A Chiller Plant Work?

A chiller plant is responsible for regulating the temperature within a collection of buildings or a large space such as industrial or manufacturing plants. A chiller plant manufacturer builds a centralized cooling system that can generate cooling for such a massive scale.

In general, you would need to install a plant for buildings or spaces that measure over 100,000 square feet in size. Given this scale, traditional HVAC systems are not capable of producing the desired temperature level.

What Are The Components Of A water chilling plant?

There are several components that make up a chiller plant. The chiller plant manufacturer makes sure that these mechanical components are present for an efficient operation of the system.

Chillers are known as condensing units but a plant has far more components involved. The entire system is made up of extensive metal ductwork that is responsible for transporting the air within the system. It has many condensing units along with cooling towers to facilitate the process.

Figure 3 Water Cooling Chiller Plant

How Do You Choose A Chiller Plant Manufacturer?

Choosing a chiller plant manufacturer is no walk in the park. There are several factors you need to look into to ensure that you have a reliable system that is efficient and increases productivity.

First and foremost, choose a chiller plant manufacturer that has many years in the business. The longer they have been around, the more expertise they have about the different systems available.

It is also important to look at the range of options when it comes to chiller plants. You want to have enough options to choose according to your needs and requirements rather than settle with what is readily available.

How Do You Boost water chilling plant Efficiency?

Increasing the efficiency of a chiller plant is a primary goal for building owners. A significant decrease in energy consumption could also equate to operational cost savings. When choosing the right system to use, be sure to discuss your needs with the industrial chiller manufacturers.

Varying the pumping capacity of the plant is one of the best ways to maximize its energy efficiency. The goal is to match the load requirement for the specific application. It is important to incorporate alterations into the existing distribution system to make room for upgrades are recommended. This will ensure maximum control and performance for the entire system.

Are Chiller Plants Efficient?

The rising demand for these systems has compelled a chiller plant manufacturer to use more advanced technologies that promote the efficiency of cooling solutions.

Since cooling is one of the largest consumers of energy for a building, improving the distribution system to facilitate efficiency is very important.

According to the Department of Energy, up to 15% of a building’s total energy consumption is allocated towards cooling. Installing a chiller plant that satisfies the partial load requirement of a given building is important to maximize the Coefficient of Performance (CoP). Therefore, the system must not be working too hard to achieve the cooling load.

The formula for calculating the efficiency of a modular chiller plant is this: Cooling effect / electrical energy requirement.

Figure 4 Modular Chiller Plant

What Piping Systems Are Used By Chiller Plant Manufacturer?

The piping system used by industrial chiller manufacturers is made of three common materials: copper, steel, or plastic. However, of all three, plastic is the least preferred for industrial use and must be avoided to ensure reliability and performance.

The piping system is closed-loop in design. This means that the loop is not open to the atmosphere. Most chillers are capable of producing 150 PSI in water pressure or higher. Make sure to consider this when designing the piping system for the plant.

The choice of piping material has a significant impact on the system pressure drop. The piping system is, therefore, a crucial part in the design of the overall system if you want to ensure efficiency and keep operating costs low.

How Does Pumping Work In Chiller Plants?

The centrifugal-type pump is the most common one used in chiller plants – either for chilled water and condenser water systems. The pump itself can be base mounted or inline.

The size of the pump itself is crucial to ensure that it can maintain the required flow rate and to ensure the performance of the dynamic head. Optimal use of pumps is integral to the overall efficiency of the chiller plant.

Do Chiller Plants Need Cooling Towers?

If the plant is water-cooled, then yes it will need to have cooling towers. There is no need for them with air-cooled chillers. A cooling tower is essential in rejecting the heat that is collected from the building along with the additional heat produced by the compressor.

There are two types of cooling towers that are in use in most plants. The induced draft cooling tower comes with a large propeller fan at the top. Meanwhile, the forced draft cooling towers have them on the air inlet and are mostly forward-curved in design.

Figure 5 Water Cooling Plant tower

What Are Typical Operating Conditions In A Chiller Plant?

The typical temperature range to operate a chiller plant starts at 10 degrees Fahrenheit. There are several variables that can influence the ambient wet bulb temperature and the supply water temperature.

If you are not sure about the ideal temperature, it is best to consult the industrial chiller manufacturers. It is important to take into account the ambient temperature to optimize chiller performance.

How Do You Ensure Safety Of Chiller Plant Operation?

A water cooling chiller plant is composed of large and powerful machines. They are also filled with refrigerants, which are a type of chemical compound. Proper safety must be observed during the operation and maintenance of the plant, along with its different components.

When they are installed in confined spaces, extra care must be given to ensure that the safety of the operator and the public (ones occupying the building) are safe.

What Is The Single Chiller System?

The single chiller system is one of the types of plant design offered by a hvac chiller manufacturers. It is one of the simplest to design and operate. However, it is also the least efficient when used to cool buildings.

A single chiller system provides no redundancy. If there is failure in the chiller, you also lose the cooling capacity.

Figure 6 Water Cooled Chiller Plant AC

What Is The Parallel Chiller System?

The parallel chiller system is another one offered by a chiller plant manufacturer. It involves two or more chillers in a system. The use of multiple chillers improves the part-load performance of the entire system while also reducing energy consumption.

It has a straightforward design so it is easy to set up. They can be easily modified to integrate variable primary flow.

What Are Series Chillers?

The series chillers are another type of operation available from a chiller plant manufacturer. It is the ideal option for resolving mixed-flow issues that are common with the parallel chiller system. It offers optimized chiller performance and comes with a straightforward operation.

What Are Series Counterflower Chillers?

The series counterflow chillers offer up to 7% more efficiency than a single chiller within the same design conditions. Thus, you can end up saving up to 20% in total energy consumption in a year.

It is made of a condenser pump that operates while the chiller is also in operation. As a result, it delivers increased pump work on an annual basis. This type of design is most advantageous when used as a large chiller plant system (either primary or secondary).

How Do You Select The Best System In A Chiller Plant?

Choosing the ideal system to use for your chiller plant can be determined using a variety of factors. The first factor is in terms of size. The chiller sizes must be matched with the size of the plant itself, as well as the cooling load requirement.

It is also important to consider the run hours of the system so that you can choose the design capacity and overall efficiency rate.

Can You Expand The Chiller Plant System?

If you wish to expand the system, this can be done by incorporating secondary piping. This will increase chiller plant capacity and for the entire building’s cooling capacity. It is also possible to add another chiller. Make sure to consult a chiller plant manufacturer and hvac chiller manufacturers to meet your capacity requirement.

Whenever the building load increases, you can add a new loop into the system. An additional pump can also be added and sized to satisfy the pressure drop requirements.

We are the designer and manufacturer of water chilling plants that is suited for various industries. As a water chilling plant manufacturer, we serve numerous industries and have provided the equipment that small to large-scale industries rely on for their numerous processes. We currently serve industries such as plastic processing, lubricant, and oil cooling, plating and anodizing, air-conditioning, pharmaceutical, and chemical processing.

We employ cutting-edge technology as a water chiller plant manufacturer. This has enabled us to provide high-quality and efficient products that are also reliable. The products we offer include air cooled and water cooled chilling plants. We provide a range of cooling capacities from 1 ton to 350 tons.

When you choose a water chilling plant, you can get mobile and compact equipment. This is a space-saving solution for those installations that have minimal available space. The unit itself is easy to install with low maintenance involved.

Our water chilling plant is highly efficient; it uses the lowest power consumption (as long as you have selected the right size for your needs). Every unit is designed to match the customer’s specifications based on the intended use. It offers low noise running conditions and comes with variable control settings.

As the top chiller plant manufacturer, we give you maximum control over your use of this unit. You can access a control panel with a visual function & fault indicator. You can also adjust the high or low-pressure gauge. It is equipped with a miniature circuit breaker system for emergency purposes.

You can also have our water chilling plant integrated with a housing unit. The housing is designed so as to provide easy access to all of the key components of the plant itself. This will help protect your water chilling plant from the elements to make it last longer.

In terms of performance, the primary functions of the unit are easily accessible. There is also a visual indicator for each component to make it easier to adjust them as needed. It is also equipped with a shell and tube heat exchanger.

Our clients can choose from a distinct range of sizes and models. As a water chilling plant manufacturer, we are able to cater to a broad range of usage depending on your industry.